In Sheet Metal Operations The Volume Of Material Reduced Significantly

The choice of materials depends on the requirements of the application and factors in material selection include formability weldability corrosion resistance strength weight and cost.

In sheet metal operations the volume of material reduced significantly.

Sheet metal forming is quite common for making shaped components from soda cans to automotive car bodies. Low volume to area ratio 14 5 the flow curve expresses the behavior of a metal in which of the following regions of the stress strain curve. Thicknesses can vary significantly. Most of the sheet metal cutting processes discussed can be performed on both sheet and plate metal although for many sheet metal operations difficulties will arise with increasing plate thickness.

Because this book is limited to bend forming which is the. The main feature of any sheet metal part is a flange which consists of two parallel planar faces located in front of each other with some solid volume between them on the distance which is significantly smaller than the linear size of the faces. It is customary to refer to a material below the thickness of 6 35 mm as a sheet and thicker materials as plate. Sheet metal forming processes are those in which force is applied to a piece of sheet metal to modify its geometry rather than remove any material.

This doesn t reflect what really happens at the punch press. A high volume to area ratio or b low volume to area ratio. Extremely thin sheets are considered foil or leaf and pieces thicker than 6 mm 0 25 in are considered. Sheet metal is one of the fundamental forms used in metalworking and it can be cut and bent into a variety of shapes countless everyday objects are fabricated from sheet metal.

By default solid cad models of formed sheet metal parts usually have slightly more volume than the flat dimension. 14 4 which of the following is typical of the starting work geometry in sheet metal processes. A elastic region or b plastic region. The applied force stresses the metal beyond its yield strength causing the material to plastically deform but not to fail.

Popular sheet metal materials include. When that happens the drawn wire will simply elongate instead of new material being squeezed through the die opening. This distance is equal to the material thickness. Even though a formed part has more surface area which is why the solid model adds the volume to the part it actually has the same volume because of material.

Varied metals and metal alloys can be formed into sheets and used to fabricate sheet metal parts. If the reduction is large enough draw stress will exceed the yield strength of the exiting metal. By doing so the sheet can be bent or stretched into a variety of complex shapes. For wire drawing to be successful maximum draw stress must be less than the yield strength of the exiting metal.

Mishra in friction stir processing for enhanced low temperature formability 2014.